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Without doubt, lift truck components would eventually wear out and need replacing. The option of acquiring new components could become pricey so another idea is to obtain used components. This could save a lot of money eventually. It is a good idea to purchase used forklift components that have been reproduced. These components will guarantee that you are getting components which will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out parts is a cheaper way overall compared to rebuilding. With rebuilding parts, just the components which are worn out or broken get changed, which means that other wearable parts may break down soon after acquisition.
Remanufacturing on the other hand offers the best assurance for second-hand parts. Remanufactured components are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more rationale why remanufactured parts overall operate so much better. Any part within the part is new and this offers far longer life to the second-hand part. Based on the forklift parts that are being redone, the cleaning process and the complete remanufacturing process will differ.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Various engine parts such as spark plugs, pistons, rings, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are one more item which is oven cleaned after being disassembled. The transmission is then pressure washed. A comprehensive inspection is done in order to check for any cracks. Seals, bearings and bushings are all replaced. Typically, the replacement components utilized on transmission parts meet OEM specifications.
Wearable parts
A few parts like for example the alternator, the water pump, torque converters, the starter and steer axles could get longer serviceability after being reproduced and having all wearable components replaced. The electronic control in the electric lift truck is maintained by the control card. This card could also be reproduced with replacing all aged and worn out parts. Unlike different lift truck parts the control card could only have the worn and aged parts replaced.
OEM Specs
Remanufactured components are thoroughly inspected upon reassembly to ensure they are in top condition before being sold. It is essential when purchasing reproduced components to be sure they have undergone the proper testing and inspection procedures. On certain larger components like for instance transmissions, steer axles and engines, OEM specification replacement parts must be utilized.
The forklift dealer can ensure that the parts they have remanufactured meet the OEM specifications. This will also ensure the parts meet industry standards. Many details go into remanufacturing used components. This attention to detail offers more serviceability out of remanufactured components opposed to the parts that were only rebuilt.
