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Batteries intended for forklifts are sold in terms of voltage, amp-hour capacity, connector location and physical size. The forklift nameplate would state the right amp-hour capacity, lift truck voltage, and least battery weight. The lift truck Operating Manual would even have the right battery information for the lift truck.
There are two base kinds of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery also known as VRLA does not need any extra water. Sealed batteries on the other hand make use of a chemical reaction in order to maintain proper fluid level during the life of the battery. A flooded battery needs water to be added regularly to be able to ensure the exact electrolyte level inside the battery.
Nearly all lift trucks could accommodate many various sizes of battery. If choosing the battery, it should be chosen so as to fit inside the size of the battery compartment. The majority of battery companies could offer a battery list of right sizes which are recommended for your particular forklift.
With electric lift trucks, the battery is likewise used as a counterweight. The capacity of the forklift will be based upon exact minimum weights of the battery. Follow the information specified on the forklift nameplate so as to ensure you are utilizing a battery that meets least weight specified.
Batteries and chargers should be exactly matched to the specific battery that is being charged. This would help ensure that the charger has the exact amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity has to be with 10 percent of the amp-hour capacity of the battery to guarantee the most efficient charging. Previous to starting the charging cycle, make sure the battery is first connected to the charger. Always check the battery information such as the amp-hour capacity, the battery weight and voltage with the information provided on the battery nameplate.
Always check to be able to see if the right type of charger is being utilized so as to charge the battery. Most of the newer chargers could safely charge numerous kinds of batteries and would thusly be labeled as capable of accepting all batteries. Using an older charger, for example to charge just flooded batteries can be hazardous if utilized for sealed batteries and damage to both battery and charger will take place. It is important to first consult the instruction plate on the charger to be able to make sure it could accept the kind of battery you would like to charge.
When handling flooded batteries, it is best to only add the needed water after the battery has been charged. This practice will prevent the spattering of electrolyte out of the battery when it is being charged.
Tips for enhancing the battery's life comprise: keep up the fluid levels for flooded batteries and keep all kinds of batteries spotless. Another rule to follow is once charging the battery to full capacity; let it to rest for about an 8 hour period prior to using. Make use of an "equalizing" charge every 5th charge to be able to keep all of the cells topped up at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity previous to recharging.
There are many equipments that can be placed on a forklift in order to monitor the level of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator when the battery has been discharged. There are more simple gas gauge meters on the market also. Using these monitoring equipments will help avoid battery and truck damage from severely discharging the battery throughout use.
